The 1994 version of this document was created at that time, to be in line with the aiag advanced product quality planning and control plan. This manual continues to provide general guidelines for ensuring that advanced product quality planning is implemented in accordance with the requirements of the customer. Aiag reference manuals and this manual, the requirements of this document manual shall prevail. Apart from details explanation of the various elements of core tools, downloadable resources are provided in excel file which can used in practice. Automotive industry action group aiag, conformado por chr ysler, ford y general motors. Apqp process is defined in the apqp manual from aiag, which is part of a series of documents that aiag mutually controls and publishes. Global supplier quality manual allison transmission. Supplierquality manual spc manual, 2nd edition, july 2005 8 failure mode effect analysis fmea manual, 4th edition, june 2008 9 advanced product effect analysis apqp. Pdf aiag production part approval process ppap 4th edition. Process flow diagramsthe organization shall have a process flow diagram in an organizationspecified fomat that clearly i describes the production process steps and sequence, as appropriate, and meets the specified customer needs, requirements and expectations e. The automotive industry action group aiag has standards for completing this form supplier company name part number revision level part name name and telephone number of the key contact date of the latest control plan updates. Apqp checklists in excel compatible with aiag standards, excel 202019 and office 365.
The manual covers the majority of situations that occur in early planning, design, or process analysis phases. The customer satisfaction is our and any businesses main goal. The manual covers the majority of situations that occur in early planning, design, or process. Proces apqp je definovan v prirucce apqp od aiag, ktera je soucasti rady dokumentu, ktere vzajemne aiag ridi a publikuje. Prirucka obsahuje zaklady pro nastaveni procesu planu kvality. Advanced product quality planning apqp suppliers must use an advanced product quality planning process that follows aiag standards and ensures production readiness with parts that meet all of the products specifications. Walbro requires suppliers to use an apqp methodology reference aiag apqp manual.
Requirements aaag manual qs9000, qsa, apqp, guideaiag. The benefits of the apqp or control plan would be a reduction in the complexity. Communication between the team is the way of getting there. Advanced product quality and control plan secured file cannot be printed the apqp manual provides general guidelines for ensuring the advanced product quality planning is implemented in accordance with the requirements of the customer. The goal of this manual is to provide a uniform method to communicate general.
We help you meet ppap and apqp requirements by focusing on characteristic management to quickly analyze the part whether it be in a 2d drawing or 3d model. You can find more information about the advanced product quality planning manual on its website at. Jul 28, 2006 gap analysis of the aiags ppap manual 2nd vs. Aaag ppap manual 4 edition pdf free download windows 7 recent activity korryn mcminn. When there are problems, they are identified early in the process, while the cost to change or fix them is lowest. Another useful document for suppliers in the planning process is the aiag measurement systems analysis reference manual. It is the process employed by general motors, ford, chrysler and their suppliers for their product development systems.
Has your organization implemented the aiag potential failure mode and effects. An apqp tracker is available on the walbro supplier portal. This manual is intended to be comprehensive and allencompassing. This manual gives guidelines for the planning and validation of applicable procedures, procedures, and devices. Aiag documents all aiag specific documents referenced can be obtained by contacting aiag at 012483583003. Supplier production part approval process ppap manual. Avoid confusion or misinterpretation of automotive requirements with a clear understanding of advanced product quality planning apqp and how it relates to iatf 16949. Keep aiags apqp manual on hand as a reference guideline. The automotive industry action group aiag is a unique notforprofit organization where oems, suppliers, service providers, government entities, and individuals in academia have worked collaboratively for more than 39 years to drive down costs and complexity from the automotive supply chain. Allison uses the aiag apqp manual as its primary guidance to its suppliers. Ppap, apqp software, technical data package discus.
Aiag quality publications automotive industry action group. General motors corporation ggmm gglloobbaall aappqqpp. Competency qualification by aiag in apqp ppap verifies an individuals competency in product quality planning, control plans and production part approval as defined in aiags apqp and ppap reference manuals. With the experience that has been acquired since 1994, it has become. Since that time, the external suppliers to ford motor company, and internal suppliers within ford have used the fao apqp status reporting guideline to monitor their own systems with regard to apqp. It does not give specific instructions on how to arrive at each apqp or control plan entry. Apqp checklists in excel compatible with aiag apqp 4th ed. This is a key component to the apqp process so it is essential to follow them. Mar 19, 2016 manual apqp 2 2008 espanol septiembre 2008 7,981 views. Set includes the latest editions of the isots 16949, the tsrules 4th edition, and the core tools manuals. Apqp advanced product quality planning in consonance with. Run stepbystep through apqp and learn about the fca, ford motor co. This guide includes the basics for setting up the processes for a quality plan. The supplier is responsible for all activities defined in the apqp tracker.
Aiag apqp checklist aiag apqp checklist a1a8 for every. Following apqp proficiency, your next step is an understanding of ppap submittal requirements. Advanced product quality planning apqp and control plan reference manual issued june 1994, second printing february. The apqp tracker is used to manage the project through the launch and ppap submission process. Iatf core tools pflow, fmea, cplan, spc, msa, ppap, apqp. The automotive quality core tools are the building blocks of an effective quality management system. On this slide we have some apqp definitions taken from the aiag manual automotive industry action group. Omnex india is a reseller of aiag publications, which include the iatf 16949. Pdf aiag statistical process control spc 2nd edition. Has your organization implemented the aiag production part approval process ppap manual. Informational aiag ppap manual 4th edition forms including. Advanced product quality planning requirements the critical path in apqp consists of five phases along with ongoing feedback assessment and. Documents can also be ordered by accessing the web at in europe contact carwin ltd at 4417088633. What does customer business plan in the aiag apqp manual mean.
Example in aiag apqp reference manual appendix a6 describes current or proposed process flow used to analyze sources of variation helps analyze total process needed for process fmea, characteristics matrix and control plan reference aiag apqp reference manual appendix a6 check list process flow diagram example floor plan layout. If we read through the first two definitions we will discover 2 essential ideas. Also there are quizzes in every section for testing the knowledge gained from the course. According to the automotive industry action group aiag, the purpose of apqp is to produce a product quality plan which will support development of a product or service that will satisfy the customer. Failure to comply could result in a range of activities varying from corrective actions to ending the suppliercustomer relationship. The aiag automotive industry action group has a variety of standards and forms. Aiag apqp manual aiag ppap manual aiag measurement systems analysis msa manual iaqg supply chain management handbook scmh iaqg aerospace apqp manual iv. Ppap required by customer not the same as the aiags ppap manual requirements. Interrelationships of apqp and other aiag automotive manuals e. Your pathway to mastering the quality core tools aiag. According to the automotive industry action group aiag, the purpose of apqp is to produce a product quality plan which will support development of a. All the steps in the manufacturing process that are relevant to the control of the product quality. Has your organization implemented the aiag measurement systems analysismsa reference manual. The apqp process is crossfunctional, so teams can work together to design a product that meets the customer requirements and is manufacturable with minimal costs and labor.
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