Locks are the only approved means for locking out a machine. Lockout tagout procedure in 8 simple steps basicsafe. This lock out tag out procedure is laid out in a single lock out tag out procedure, which every worker who engages in a loto accesses, completed and signs off on. This may be accomplished by utilizing the energy control procedures form or its equivalent. See the osh answers hazardous energy control programs for a description of the types of hazardous energy, and steps required in a control program. List and describe the basic steps in the lockouttagout process. Training for authorized personnel and anyone else who might directly or indirectly be involved or affected by this lockouttagout procedure including any outside contractors. A specific statement of the intended use of the procedure. Ensures that the lockout forms, as well as the key to the departmental locks, are in the lockout box or on the lockout board. Superior authorized employee group lockoutthis is a person, usually the supervisor who is. The periodic inspection shall be performed by an authorized employee other than the oness utilizing the energy control procedure being inspected 1910.
Notify affected employees that the machineequipment will be shut down and lockedtagged out. Performed by authorized and responsible individuals. How to write lockout tagout procedure and loto program. The most secure digital platform to get legally binding, electronically signed documents in just a few seconds. Dec 08, 2020 a lockout tagout procedure checklist is a tool used by safety officers and managers to ensure that steps are taken to isolate energy sources when servicing industrial equipment or heavy machinery. Mar 15, 2017 establish procedures once you know what youre dealing with, create step by step procedures for controlling hazardous energy in your equipment prior to conducting maintenance, explains mike.
Step by step loto procedures must be developed, documented and followed for all equipment, machinery or system shut downs before authorized personnel can perform service or repairs. Basic steps of a lockouttagout process health and safety. Soap gets rid of the oil that helps germs stick to your hands. With an ever increasing obligation on employers to safeguard the safety of their employees, we hope that our website will give you a good overview of the quality products and services that we can offer you to meet all your lock out tag out requirements. Some use online tools to build checklists and other just write the instructions from scratch. The specific section of the lockouttagout loto standard i am referring to in this post is paragraph 1910. The unexpected powering or start up of machinery or equipment the unexpected release of hazardous energy. Specific procedural steps for shutting down, isolating, blocking, and securing machines or equipment to control hazardous energy. The lockouttagout loto standard covers the servicing and maintenance of. Equipment specific energy control procedures shall be written for each equipment type which covers. This is done to protect workers against hazards such as accidental energization of equipment or exposure to hazardous energy. Lock outtag out procedures are to be completed before any service or maintenance work on equipment or machinery, andor before entry into any grain bin or other area where operating equipment poses a hazard to the entrant. Group lockout procedure, this is the procedure used where there are several workers involved and several sources of energy to be locked out.
General lockout procedures this guideline shall be used when equipment has only one energy source. Lock out tag out procedure 6 steps 6 steps for a safe loto. Machine specific lockout procedure template esign pdf with. In order to perform repairs and preventative maintenance, lock outtag out loto, compactor entry documentation, electrical safety and spill protection procedure must be followed. During the preparation phase, the authorized employee must investigate and gain a complete understanding of all types of hazardous energy that might be controlled. Clear step by step procedures involved in shutting down the machines, installing locks and tags and testing procedures to verify these procedures 3. Osha lockouttagout assessment worksheet selfexplanatory assessment worksheet from osha. Its reasonable to say that this entire six step process gets its name from this step.
Always be sure all lockouttagout devices are compatible with the environment in which they will be used i. Only the authorized employees that applied the lockout device should remove the lockout devices. The standard addresses practices and procedures necessary to disable machinery and prevent the release of potentially hazardous energy while maintenance or servicing activities are performed. Failure to follow proper lockouttag out procedures may result in disciplinary action up. Deactivate turn off all switches, valves, circuit breakers or other energy isolating devices. The first one is a lockout tagout procedure example for an air compressor built with a checklist tool. Shutting down, isolating, blocking, and securing machines or equipment to control hazardous energy.
If more than one authorized employee is required to lockout or tagout equipment, the following organizational procedures structure shall be followed. If the machineequipment is operating, shut it down by the normal stopping procedure. Each step must be accomplished in the stated order, and captureddescribed in a written loto procedure. Relieve all stored energy from capacitor banks, springs, compressed air, hydraulics, etc. Identify and give examples of the use of lockouttagout materials and hardware. During this training employees should be made aware of lockout and tagout procedures as well as how and why they are being used. Please do check out the additional lockouttagout articles, word games, and more that we provided at the top of this article, and dont forget to check out our online lockouttagout training. All employees should be notified regarding the shutdown of. Two other osha standards also contain energy control. Specify the procedure lock out tag out loto sequence procedure lock out tag out loto sequence can be specified in three ways.
By using a default list of loto steps step 2a below, by describing the loto sequence within the application step 2b below, or by attaching a document to the application step 2c below. Programpolicy the first step to lockout tagout success is developing and documenting your equipment energy control policy. Standardize your lockout tagout program in 6 steps. Lockouttagout is the process employing specific safety procedures and practices to control hazardous energy during the service and maintenance of machinery and equipment. Strongly rub and scrub your wrists, palms, between fingers, under your nails, and the backs of your hands. Lockouttagout powerpoint presentations browse our collection of lockouttagout powerpoint presentations. A primary authorized employee shall be designated to exercise primary responsibility for implementation and coordination of the lockouttagout of. Jan 20 1 of 3 electrical lockouttagouttryout procedures.
Use this helpful guide to determine what elements are required for compliance, and best practices to complete an even safer lockout procedure. It requires that hazardous energy sources be isolated and rendered inoperative before work is started on the equipment in question. Begin by making sure youve identified the equipment correctly. Steps to effectively accomplish a loto state are listed below and depicted in the flow charts at the end of this sop reprinted from osha. Signs off each zvv step on the energy isolation plan. Specific procedural steps for the placement, removal, and transfer of lockout devices or. The main purpose of a 6 step lock out tag out procedure is to ensure that people always follow a specific formula which has been created and maintained to prevent people from forgetting important parts of the procedure and making mistakes. With the machine or equipment separated or isolated from its energy source, the next step or the level of lockouttagout is to lock and tag out the machine or device. Lead authorized worker when all energy isolation plan steps are complete affixes a personal red lockout lock and orange group lockout master lock tag to the group lockbox.
Lather thoroughly, interlock and rub hands together. Nov 08, 2017 we hope you enjoyed and perhaps learned a bit from our loto safety blog post, and its listing of the six basic steps of every lockouttagout procedure. Never loan or share your lock, combination, or key with anybody else. Fail to follow established energy control procedures. Workers safety manual, construction safety association of ontar. After the job is completed, follow the safety procedures you have set up for restart, removing only your own locks and tags.
What is a lockout tagout loto procedure brady best practices. This is usually accomplished through the use of a lock box under the direction of a superior authorized employee. Describe the group lockouttagout process, and requirements during shift change. A lockouttagout procedure should include the following 6 steps. Be sure the machine or equipment is isolated from all potentially hazardous energies. Fill out, securely sign, print or email your machine specific lockout tagout procedure instantly with signnow. One way to do this is to try to start and run the machine using the operating controls. Part of this step could also be checking to be sure you have the locks and tags attached where they belong and that the energy isolating devices are in the off position.
Lock out, tag out loto is a safety procedure used in industry and research settings to ensure that dangerous machines are properly shut off and not able to be started up again prior to the completion of maintenance or repair work. Workers executing lockout should have knowledge, training and experience relating to these steps and to the sources of energy they are dealing with, says mike. Verification is the final step in a lockouttagout procedure. Jul, 2020 lock out tag out procedure examples different organizations write loto procedures in different ways. Verify isolation of energy has occurred by trying to start equipment. This way, the company can be sure that the right procedure is being followed every time, and every designated worker has a consistent framework with which to operate safely in. Loto, group type of lockout procedure used for multiple workers, work groups, andor work shifts loto, individual type of lockout procedure used where one individual has total responsibility for the lockout and repair loto release process of removing all locks, tags, and devices for the purpose of testing. Mineral products association guide to energy isolation and. Lockouttagout loto procedures for electrical equipment. Lockouttagout is the process employing specific safety procedures and practices to control hazardous energy during the service and maintenance of machinery and equipment what is lockout tagout. This procedure applies to energy devices owned by the university of hawaii at. The tata power company ltd lock out tag out loto document title procedure document ref no. Lockouttagout guideline read this prior to step 1 1 only authorized employees or contractors are permitted to perform lockouttagout procedures.
Use the specific steps as written in your own procedure manual. The first lockout procedures were simple and textbased in nature, meaning that all steps were described in written text without the support of images or graphics. The first step in these lockout tagout procedures is to prepare to shut down the electrical equipment or machinery. The placement, removal, and transfer of lockout tagout devices and who is responsible i. Simple loto defines the process for applying individual locks directly to isolation devices by authorized workers to maintain local control of equipment under. The procedures must include the following information.
In the proceeding steps, if more than one individual is required to lockout machines equipment group lockout, the following procedures shall be implemented to provide protection to all employees. Clarifying osha annual lockouttagout procedure inspection. Control of hazardous energy guideline lockouttagout. The steps meaning the procedures and requirements for. Shut off energy sources to affected equipment use normal stopping or running procedures for the machine. There are a variety of components in a visual lockout tagout procedure that will help ensure your employees will get home safe. Rub and scrub your hands together for at least 20 seconds. When conducting service or maintenance work on equipment, authorized employees may use the following as a guide for shutdown and restart procedures.
Before starting work on a machine that has been locked out, the authorized employee must confirm the isolation of energy to the machine. Kennedy community school equipment storage 608 machine. Osha regulations and the university of virginia lock out tag out loto program make loto procedures mandatory. Eight steps for safer lockouttagout programs safety. To keep these tasks manageable, we split them into 6 key elements. The intended use of the procedure steps for shutting down, isolating, blocking, and securing equipment steps for placing, removing, and transferring lockout devices.
Affix locks and tags to each energy source controlling device. Lockout tagout equipment lock out tag out supplies. Preparation the authorized employee person performing the servicemaintenance must investigate and have complete understanding of all types of hazardous energy that must be controlled on a. In practice, lockout is the isolation of energy from the system a machine, equipment, or process which physically locks the system in a safe mode. Arrange the following steps of the lockout procedure in the correct sequence. The following steps are a good example of a lockout tagout procedures plan. Lockout, tagout and try out required when guarding or safety devices need to be removed or bypassed, or you are exposed to hazardous energy. Define the regulation your organization will follow. Describe the procedure for release from lockouttagout. Shutdown the machine or equipment by normal procedures, if in operation or service. Push start buttons, test circuits, and operate valves to test the system. Follows the proper lockout procedure for each individual piece of equipment.
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